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Find out how to improve your work.

8 waste categories


Eight waste categories

Sample opportunities for improvement

Overproduction

Reduce lot size/batch size

Reduce setup time

Reduce start-up rejects

Simplify the process

Shorten search time

Eliminate unnecessary data

Waiting

Synchronize work

Combine work

Balance workloads

Cross-train employees

One-touch information access

Implement visible cues

Transport

Create work cells

Create one-stop workstations

Create paperless processes

Fewer suppliers and closer

Minimize number of moves

Point of use storage

Processing

Redesign the part/process to eliminate components/tasks

Redesign the part/process to simplify

Fail-safe the process

Establish standard work

Inventory

Reduce batch size

Reduce lead time

Synchronize work flows

Add capacity to handle peak loads

Minimize checks and reviews

Motion

Every-move-counts philosophy

Combine multiple steps into one

Eliminate searching activities

Organize layout through 5S

Create visible systems

Defects

Quality standards

Standard documentation

Standard work

Process capability

Fail-safe processes

Information

Decrease process waste

Easy-to-understand information

Visible systems

Accuracy of data